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DenmarkManufacturing2025 – ongoing

Grundfos

Camera AI for manual pump assembly

Grundfos increased assembly throughput by 11% after camera AI exposed process losses, Almetra reported

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Problem

A pump assembly line had reached a plateau after repeated improvement workshops. Output records and manual stop logs missed short interruptions and variations within assembly cycles.

Approach

Almetra connected cameras and AI across 9 assembly stations. The system identified long cycles and idle periods. Grundfos used the findings to rebalance work and improve material handling.

Results

11%throughput increase within 3 months, according to AlmetraVendor case study[1]
14%fewer labour hours for the same output, according to AlmetraVendor case study[1]

Takeaway

The reported gains followed changes to work practices informed by camera analysis. They were not the result of installing cameras alone.

Categories

Business function
Production and quality
Innovation type
Process innovation
AI technology
Computer vision
Evidence
Vendor case study

Sources

  1. Grundfos x Almetra
    Almetra10 Dec 2025Vendor publication

Source summaries

[1]Almetra10 Dec 2025

Almetra described camera-based monitoring of a manual assembly line and subsequent process changes. It reported an 11% throughput increase and 14% fewer labour hours for unchanged output.

Full details are in the original sources.

Added 1 Nov 2026 · Updated 1 Nov 2026
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