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United StatesManufacturing2016 – ongoing

Jabil

Machine learning predicts manufacturing process failures

Jabil reported 17% scrap and rework savings after deploying factory failure prediction

WorkingCompany's own claimVendor ↗

Problem

Manufacturing faults detected late in assembly created scrap and rework. Jabil wanted earlier warning of processes likely to slow down or fail.

Approach

Jabil built a predictive system using Microsoft Azure Machine Learning. It analyzed machine data across manufacturing steps to identify failures earlier. The platform operated at sites in Penang, Malaysia, and Guadalajara, Mexico.

Results

17%scrap and rework savings reported by Jabil after deploymentCompany's own claim[1]
at least 80%accuracy in predicting machine processes that would slow down or fail, according to JabilCompany's own claim[1]

Takeaway

The reported savings followed deployment at 2 sites. Worldwide deployment remained a plan at the time.

Categories

Business function
Production and quality
Innovation type
Process innovation
Evidence
Company's own claim

Sources

Source summaries

[1]Microsoft25 Apr 2016

Microsoft described the deployed prediction platform and its manufacturing data inputs. Jabil's quality executive supplied the prediction accuracy and scrap and rework savings figures.

Full details are in the original sources.

Added 1 Nov 2026 · Updated 1 Nov 2026
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