Metlen Energy & Metals
Computer-vision monitoring of bauxite feedstock
Metlen reported 10% lower bauxite consumption in a process segment after a camera-based pilot
Problem
Aluminium of Greece issued daily instructions about which bauxite types to feed into production. It lacked sufficient visibility to establish whether material handling followed those instructions.
Approach
Metlen developed a pilot combining computer vision with cameras at the stockpile and on loaders. GPS and cloud processing helped identify dumping events and the material entering production. The resulting information entered the refinery's PI system for process monitoring.
Results
Takeaway
The reported consumption reduction applied to a specific process segment. It was not a refinery-wide reduction.
Categories
- Industry
- Manufacturing
- Business function
- Production and quality
- Innovation type
- Process innovation
- AI technology
- Computer vision
- Adoption
- Built in-house
- Evidence
- Company's own claim
Sources
Source summaries
Mining Weekly described Metlen's bauxite-monitoring pilot at Aluminium of Greece. Metlen reported 10% lower bauxite consumption in a particular process segment and a 0.5% efficiency improvement.
Full details are in the original sources.