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MalaysiaEnergy and utilities2019 – ongoing

PETRONAS

Cloud-based early warnings for rotating equipment

PETRONAS avoided US$17.4 million in equipment-related losses in its first deployment year, according to AVEVA

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Problem

Equipment failures could shut down plants, while fragmented operating data slowed engineers' responses.

Approach

PETRONAS combined AVEVA PI System data with predictive models running in Microsoft Azure. The models detected departures from learned normal equipment behavior and warned maintenance engineers. Integrator Trisystem Engineering helped deploy the system.

Results

US$17.4Mfirst-year avoided losses reported by AVEVA for 2020Vendor case study[1]
14xfirst-year return on investment reported by AVEVAVendor case study[1]

Takeaway

Maintenance engineers used early warnings to repair equipment before failure. AVEVA attributed US$17.4 million in avoided losses and 14x ROI to the first deployment year.

Categories

Business function
Production and quality
Innovation type
Process innovation
Evidence
Vendor case study

Sources

Source summaries

[1]AVEVA2023

AVEVA described models trained on normal equipment behavior and maintenance responses to early warnings. It assigned US$17.4 million in avoided losses and 14x ROI to the first deployment year, 2020.

[2]AVEVA2025

The presentation described PETRONAS integrating predictive analytics with its PI-based monitoring platform. It confirmed continuing use to improve equipment alerts and reduce unplanned downtime.

Full details are in the original sources.

Added 1 Nov 2026 · Updated 1 Nov 2026
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